William PoolIndustrial automation & IT/OT convergence
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04MESEA · field tool

Optoelectronic train positioning aid

A track-side optoelectronic sensor tells the driver when the train is correctly positioned, over a LoRa radio link to a receiver unit in the cab.

  • Detectionretroreflective
  • LinkLoRa point-to-point
  • Statusfield-validated
RoleFull chain: electronics, firmware, CAD, 3D printing and field validation
ContextMESEA · field tool
Stack
  • Raspberry Pi
  • LoRa
  • Python
  • Onshape
  • 3D printing
  • Fusion 360
  1. 01Retroreflectoron the train
  2. 02Track-side sensoroptoelectronic
  3. 03TransmitterRaspberry Pi + LoRa HAT
  4. 04LoRa linkno cellular coverage
  5. 05Cab receiverLED indicators
Fig. 04.1 — System overview

The problem

Drivers sometimes have to stop a train at a precise position, in zones with no cellular coverage at all. The information has to reach the cab over its own radio link, and be readable at a glance.

How it works

  • A track-side optoelectronic sensor works with retroreflectors to detect the train's position.
  • A point-to-point LoRa link carries the status to a receiver unit in the driver's cab.
  • The cab unit drives clear LED indicators so the driver can position the train without guesswork.

Build

  • Electronic schematics, Raspberry Pi boards with LoRa HATs.
  • Enclosures designed in Onshape and 3D printed for mounting and weather protection on site.

Validation & documentation

Validated in the field, and delivered with full documentation — schematics, CAD files and a deployment guide — so the teams can install and maintain it without me.

Engineering choices

  • Point-to-point LoRa: no gateway and no cellular network needed in an isolated area, with low latency between the track and the cab.
  • LED signalling for real-time guidance, readable at a glance by field teams.
  • A custom 3D-printed enclosure for field integration: protection, mounting and resistance to outdoor conditions.
  • Designed and validated under the safety constraints of a high-speed railway environment.

Result

An autonomous, reliable, low-latency system, developed and deployed end to end — from the electronic schematic to the physical enclosure and on to commissioning in the field.

The receiver unit in a driver's cab
The receiver unit in a driver's cab: 3D-printed enclosure, LoRa antenna and LED indicators.